Order No. 155Н on the approval of the professional standard "Specialist in additive technologies"

962

Registration number

Manufacturing of products by methods of additive technologies

40.159

(name of the type of professional activity)

Code

The main purpose of the type of professional activity:

Ensuring quality and productivity in the manufacture of products using additive technologies

Occupation Group:

22.29

Manufacture of other plastic products

23.44

Manufacture of other technical ceramic products

25.50

Forging, pressing, stamping and roll forming, production of products by powder metallurgy

25.61

Metal processing and coating of metals

25.73

Tool manufacturing

25.99

Manufacture of other finished metal products, not included in other categories

(OKVED code)

(name of the type of economic activity)

Possible job titles, professions

Technician
Technician category II
Operator technician

Education and training requirements

Secondary vocational education - training programs for mid-level specialists

Practical experience requirements

-

Special conditions for admission to work

Passing mandatory preliminary (upon admission to work) and periodic medical examinations (examinations), as well as extraordinary medical examinations (examinations) in accordance with the procedure established by the legislation of the Russian Federation

Firefighting briefing

Passage of instruction on labor protection at the workplace

Other Features

For non-core education, additional professional education is recommended - professional retraining programs in the field of additive manufacturing

Title of the document

Code

Name of the base group, position (profession) or specialty

OKZ

3115

Mechanical technicians

3139

Process control technicians (operators) not included in other groups

CEN

-

Technician

OKPDTR

26927

Technician

OKSO

150105

Metallurgy and heat treatment of metals

150108

Powder metallurgy, composite materials, coatings

151001

Engineering technology

Labor actions

Incoming inspection of raw materials: powders, wires, liquid photopolymer materials

Preparation of starting materials: powders, wires, liquid photopolymer materials

Preparing an additive manufacturing plant for launch

Essential Skills

Take a sample of the starting material for microscopic, dimensional and elemental analysis

Perform dimensional and morphological statistical analysis of the source material

Analyze bulk density, fluidity, rest angle of powder

Investigate the chemical composition of the starting materials

Filter liquid photopolymer materials

Separate into fractions, mix, deagglomerate, grind and solid-phase alloying of powders

Dry and calcine (except for polymeric materials) raw materials

Homogenize powders and liquid photopolymer materials

Fill the raw materials into the additive manufacturing plant, install the technological substrate (platform)

Control the closure of protective covers, analyze the visual signaling of the control devices of the installation

Carry out a visual check of the mechanical and optical components of the additive manufacturing plant, check the electronic components of the equipment by means of automated control

Load a three-dimensional electronic geometric model of a product into a computer of additive manufacturing plants, assign a control program

Required knowledge

Additive Manufacturing Technology and Shaping Principles

Design and main units of technological equipment for additive manufacturing

Rules for technical operation and the procedure for working on the technological, weighing, dosing equipment of the organization

The device of technological, weighing, dosing equipment of the organization for the preparation of source materials, the principles of its operation, methods of monitoring the implementation of technological processes

Rules and procedure for the use of personal and collective protective equipment

Normative documents of the organization for methods of research and preparation of powders

Normative documents of the organization for methods of research and preparation of wires

Normative documents of the organization on methods of research and preparation of liquid photopolymer materials

Regulations for preparing the installation for operation, regulations for checking the units of the installation

Daily and Scheduled Maintenance Schedule

Software for electronic computers (computers) and numerical control devices (CNC) for additive manufacturing plants

Labor protection requirements

Fire safety instructions

Industrial safety instruction

Environmental safety instructions

Other Features

-

Labor actions

Process control at startup

Monitoring the technological operation of layer-by-layer additive manufacturing for errors

Stopping the production process in case of critical and emergency incidents, parametric errors or production errors

Removing the product from the working area

Cleaning the product from the original material

Essential Skills

Control the feed of the source material visually

Control the execution of a technological operation visually, control the process using non-contact optical temperature control systems, video surveillance systems and position sensors

Control technological modes using automated control systems

Perform an emergency stop of the production process and continue work after an emergency stop

Clean the outer and inner surfaces of the product from the remnants of raw materials

Required knowledge

Additive Manufacturing Technology and Shaping Principles

Design and main units of technological equipment for additive manufacturing

The device of optical process control systems and the principles of their operation, signs of errors, methods of their detection

Arrangement of systems for automated control of parameters of technological modes and principles of their operation

Rules and procedure for the use of personal and collective protective equipment

Computer and CNC software for additive manufacturing plants

Methods of working with compressed air treatment devices, sand-shot blasting

Labor protection requirements

Fire safety instructions

Industrial safety instruction

Environmental safety instructions

Other Features

-

Labor actions

Keeping records of equipment loading, scheduled equipment maintenance, accounting of received raw materials, technical waste, registration of incidents and emergencies

Registration of acts of manufacture of products by methods of additive technologies and protocols of technological operations

Calculation of labor intensity and registration of proposals for the manufacture of products by methods of additive technologies

Registration of information about the process of implementation of technological operations

Drawing up reporting documents on the work performed

Essential Skills

Work on a computer with software, text and graphic editors, mathematical editors, and programs for calculating estimates (basic skills)

Work with office equipment

Maintain document flow in the technical field

Draw up production and technical documentation in accordance with the requirements, standards and regulations in force in the organization

Required knowledge

Fundamentals of office management at the production site of additive technologies (in the workshop) in accordance with the requirements in force in the organization

Rules for Infill out accounting forms, journals, acts and protocols, reports and work plans

Organizational and functional structure of the production site of additive technologies (workshop), organizations

Methods and methods for calculating the labor intensity of manufacturing products using the methods of additive technologies

Fundamentals and basic skills of working with text, graphics and math editors

Rules for the technical operation of computers, computing and office equipment

Labor protection requirements

Other Features

-

Possible job titles, professions

Technician Category 1
Senior technician
Technician-technologist

Education and training requirements

Secondary vocational education - training programs for mid-level specialists

Practical experience requirements

At least two years in additive manufacturing

Special conditions for admission to work

Passing mandatory preliminary (upon admission to work) and periodic medical examinations (examinations), as well as extraordinary medical examinations (examinations) in accordance with the procedure established by the legislation of the Russian Federation

Firefighting briefing

Passage of instruction on labor protection at the workplace

Other Features

For non-core education, additional professional education is recommended - professional retraining programs in the field of additive manufacturing
Additional professional education is recommended - advanced training programs at least once every five years

Title of the document

Code

Name of the base group, position (profession) or specialty

OKZ

3115

Mechanical technicians

3119

Physical and engineering science technicians not elsewhere classified

CEN

-

Technician

OKPDTR

26927

Technician

OKSO

150105

Metallurgy and heat treatment of metals

150108

Powder metallurgy, composite materials, coatings

151001

Engineering technology

Labor actions

Analysis of the drawing of the product (part), the possibility of ensuring the requirements for the quality of the part, assessment of the subsequent machining

Development of a three-dimensional electronic geometric model of a part

Checking a three-dimensional electronic geometric model of a part for closed contour and continuity

Essential Skills

Analyze design and technological documentation, identify structural elements of parts that are problematic for additive manufacturing

Design electronic models of products, identify problematic elements of the model's design, correct model errors

Required knowledge

The main documents of the Unified System for Design Documentation (ESKD) and the Unified System of Technological Documentation (ESTD), regulations and standards of the organization for the development of design and technological documentation

Computer software, including computer-aided design and production systems

Signs of problematic structures and product assemblies

Signs of the need and methods for exposing support structures, the basics of designing support structures

Methods of preservation and storage, methods of presentation of electronic documents

Methods for splitting a three-dimensional electronic geometric model of a part into sections

Other Features

-

Labor actions

Assigning and Testing a Scan Strategy for Layers

Programming modes, trajectories of movement of working bodies, linking trajectories with the CNC coordinate system of an additive manufacturing plant

Support structure preparation (support)

Splitting a three-dimensional electronic geometric model of a part into sections

Conducting a virtual simulation of product manufacturing

Essential Skills

Analyze design and technological documentation

Work on a computer with software, including means of computer-aided production and design systems, with CNC systems for additive manufacturing

Control the progress of the simulation, identify errors

Required knowledge

Basic documents ESKD and ESTD, regulations and standards of the organization for the development and verification of design documentation

Computer and CNC software for additive manufacturing plants

Signs of the need and methods for exposing support structures, the basics of designing support structures

Technological process of additive manufacturing, principles of shaping

Manufacturing Simulation Techniques, Signs of Manufacturing Errors, Signs of Manufacturing Defects

Other Features

-

Labor actions

Design of a single technological process for the manufacture of a test product (experimental batch) according to a typical technological process

Development of technological modes of technological operation of manufacturing a product

Development of technological documentation

Coordination of the technological process between departments

Essential Skills

Work on a computer with software, text and graphic editors, computer-aided design systems, specialized software

Select a typical additive manufacturing process

Choose a technological base, form a route for a technological process

Develop optimal technological modes

Identify defects in additive manufacturing products

Use a measuring tool, simple universal and special tools required for measurements

Structuring and analyzing large amounts of information, data of metallographic analysis, metrological research

Develop and execute technological documents

Coordinate technological requirements when performing technological operations

Required knowledge

Basic documents ESKD and ESTD, regulations and standards of the organization for the development and verification of design documentation

The relationship between changing modes and product quality

Defects in additive manufacturing products, signs of product defects

Principles of shaping in additive manufacturing, typical structure after layer-by-layer synthesis of products, types and types of product defects

Arrangement of technological, measuring and research equipment of the organization and principles of its operation

Rules for technical operation and procedure for working on the technological, measuring and research equipment of the organization

Fundamentals of physical phenomena of the formation of primitive objects of additive manufacturing technology, the mutual influence of the parameters of the technological process, the influence of the parameters of technological modes on the quality of the resulting products

Typical designs, advanced designs and structures of additive manufacturing products, taking into account the possibility of heat treatment

The procedure for the approval of technological documentation, methods for the development of technological processes and technological documentation

Other Features

-

Labor actions

Analysis of compatibility problems of starting materials, technological equipment and technological modes

Development of technology and release of a trial batch of products

Development of proposals for improving technological processes

Instrumental control of dimensions, visual control of the appearance and shape of the test product (experimental sample of the product)

Metallographic analysis of a test item (experimental sample of a product)

Essential Skills

Organize and monitor work to identify structural defects and violations of technological processes, analyze the causes and consequences

Organize the process of manufacturing products using additive technologies in accordance with the requirements of the organization

Analyze the types and consequences of potential equipment failures and disruptions to technological processes

Control the production of trial lots of parts

Develop documentation for the implementation of technological processes

Prepare data for calculating preproduction costs

Involve teams and individual employees in the process of continuous improvement of the technological process, development of rationalization proposals

Required knowledge

Product quality criteria for dimensional and shape accuracy, material structure

Fundamentals of Metallographic Analysis and Materials Science

Principles of shaping in additive manufacturing, typical structure after layer-by-layer synthesis of products, types and types of product defects

The order of work in the manufacture of trial batches of parts

Regulatory documentation for the implementation of technological processes of additive manufacturing

Fundamentals of motivation and personnel management

The procedure for receiving and processing rationalization proposals

Labor protection requirements

Fire safety instructions

Industrial safety instruction

Environmental safety instructions

The procedure for calculating norms for basic and auxiliary materials

Labor actions

Analysis of scrap, product defects, results of optical process control, control of process parameters, properties of raw materials

Development of recommendations for changing the technology of additive manufacturing of products based on the results of theoretical and experimental studies

Determination of structural elements and component parts of the product that lead to defects at the manufacturing stage or subsequent processing, analysis of options for changing technology

Development of measures to identify deviations in the parameters of technological modes

Essential Skills

Identify defects in products manufactured by additive technologies

Compare the data of control modes with the results of microstructural analysis of products manufactured by additive technologies

Analyze defective areas and structural elements of products, identify the causes of defects and rejects

Analyze the structural and structural defects of the product, manufacturing and processing errors at the stage of mechanical and heat treatment

Develop test and experimental samples to analyze defects and identify technology opportunities, taking into account the manufactured products

Develop research methods for test (experimental) samples

Formulate recommendations and suggestions for optimizing technological processes, technological modes

Required knowledge

Product quality criteria for dimensional and shape accuracy, material structure, physical and mechanical properties

Fundamentals of Metallographic Analysis and Materials Science

Defects after additive manufacturing, signs of product defects

Principles of shaping in additive manufacturing, typical structure after layer-by-layer synthesis of products, types and types of product defects

Arrangement of technological, measuring and research equipment of the organization and principles of its operation

Rules for technical operation and procedure for working on the technological, measuring and research equipment of the organization

Fundamentals of the physics of the formation of primitive objects of additive manufacturing technology, the relationship of the influence of the parameters of the technological process, the influence of the parameters of technological modes on the quality of the resulting products

Typical designs, advanced designs and structures of additive manufacturing products, taking into account the possibility of heat treatment

The main documents of ESKD and ESTD, regulations and standards of the organization for the development and verification of technological processes

Fundamentals of methodology for the development of technological processes

State-of-the-art equipment for additive manufacturing

Modern and promising methods and methods of manufacturing products, methods of metrological analysis and research of physical and mechanical properties of materials

Other Features

Performing work independently or under the guidance of an engineer of the technological service of a higher qualification

Independent activity to solve practical problems requiring an independent analysis of the situation and its changes

Possible job titles, professions

Foreman

Education and training requirements

Secondary vocational education - training programs for mid-level specialists

Practical experience requirements

At least three years in additive manufacturing

Special conditions for admission to work

Passing mandatory preliminary (upon admission to work) and periodic medical examinations (examinations), as well as extraordinary medical examinations (examinations) in accordance with the procedure established by the legislation of the Russian Federation

Firefighting briefing

Passage of instruction on labor protection at the workplace

Other Features

For non-core education, additional professional education is recommended - professional retraining programs in the field of additive manufacturing
Additional professional education is recommended - advanced training programs at least once every five years

Title of the document

Code

Name of the base group, position (profession) or specialty

OKZ

3122

Masters (foremen) in the manufacturing industry

CEN

-

Foreman

OKPDTR

23998

Foreman

OKSO

150105

Metallurgy and heat treatment of metals

150108

Powder metallurgy, composite materials, coatings

151001

Engineering technology

Labor actions

Bringing goals and objectives to the teams and individual workers of the production site of additive technologies, division of tasks in accordance with the production plans of the site (workshop)

Periodic assessment of the performance of employees, site

Identification of problems and difficulties among employees, deterioration of relationships and the working climate in the team, violations of labor discipline and labor protection

Reception and initial consideration of employees' proposals to improve product quality, labor productivity, labor protection, to prevent and eliminate defects

Analysis of the load of equipment and workers, making adjustments to the production activities of the site

Monitoring compliance with labor protection requirements, operation of technological equipment, compliance with fire, electrical, industrial and environmental safety

Provision of technical and methodological assistance to subordinate employees in the performance of the most complex work

Registration of primary documents for accounting of working time, production, wages of employees, equipment downtime

Preparation of proposals on the encouragement of employees or the application of measures of material influence, on the imposition of disciplinary sanctions on violators of production and labor discipline

Registration of reports and statistics on the results of the work of the production site of additive technologies

Development of proposals for improving regulatory documents governing the activities of the production site of additive technologies

Essential Skills

Define production tasks within the competence and ensure that they are communicated to employees

Divide tasks in accordance with the competencies, capabilities and characteristics of employees

Organize and host meetings

Systematize large amounts of data, evaluate the results of production activities of employees and the site, bring the data to employees and management

Ensure compliance with the requirements of labor protection and technical operation of technological equipment at the production site of additive technologies

Solve technological problems in production

Analyze the main parameters of the implemented technological processes

Analyze the operating modes of technological equipment

Analyze the production situation and identify the causes of defects in the manufacture of products

Conduct experiments according to the specified methods with processing and analysis of the results

Analyze proposals for the prevention and elimination of defects and changes in technological processes

Control the correctness and timeliness of registration of service documentation

Maintain official correspondence

Give specific recommendations to subordinate employees in the manufacture of the most complex products

Ensure the work of technicians in conjunction with process engineers

Motivate subordinate employees to increase labor productivity and prevent violations of production and labor discipline

Develop local acts regulating activities at the production site of additive technologies

Required knowledge

Methods of planning and distribution of work

Qualifications and functional responsibilities of employees, job descriptions

Qualification requirements for each type of work

Individual characteristics of subordinates

Technological documentation for the performed technological processes

Labor protection requirements during work

Requirements for electrical safety and fire safety in the manufacture of products using additive technologies

Labor legislation of the Russian Federation

Progressive methods of intensifying production and saving material and technical resources

Parameters and modes of technological processes, standard products, standard designs, types of defects and rejects, the effect of manufacturing modes on product quality

Rules for the operation of technological equipment

Fundamentals of production and personnel management

Fundamentals of Manufacturing Economics

Requirements for the preparation of technical, financial, economic and service documentation

Official document flow rules

Other Features

-

Labor actions

Preparation of applications to the relevant departments for the purchase of materials required at the site (in the workshop) (for technological substrates, platforms), starting materials, consumables and components

Preparation of applications to the relevant departments for the machining of technological substrates (platforms)

Control of Infill out by employees of equipment loading logs and equipment maintenance logs

Calculation and forecast of consumption of materials and components by the site

Preparation of applications to the relevant departments for metrological studies, analysis of physical and mechanical properties of products, metallographic analysis

Essential Skills

Calculate the consumption of materials and components, taking into account current work and maintenance

Fill in applications for the purchase of materials and components

Fill out applications for product processing

Fill in applications for metrological studies, analysis of physical and mechanical properties of products, metallographic analysis

Required knowledge

Document flow of the site (workshop), organization

Fundamentals of production and personnel management

Requirements for the material and technical support of the workplace

Other Features

-

Labor actions

Control of keeping logs of equipment loading, scheduled equipment maintenance, accounting of received raw materials, accounting of technical waste, registration of incidents and emergencies

Control of registration of acts of manufacture of products by methods of additive technologies and protocols of technological operations

Development of a work plan for teams and individual workers

Drawing up reporting documents on the work performed

Essential Skills

Work on a computer with software, text and graphic editors, mathematical editors

Work with office equipment

Maintain paperwork in the technical field, draw up production and technical documentation in accordance with the requirements, standards and regulatory documents in force in the organization

Collect and analyze data, generalize and systematize, determine the relationship between mode parameters and results

Required knowledge

Labor protection requirements

Fundamentals of office management at the production site of additive technologies (in the workshop) in accordance with the requirements in force in the organization, rules for Infill out accounting forms, journals, acts and protocols, reports and work plans

Organizational and functional structure of the production site of additive technologies (workshop), organizations

Basics and basic skills of working with text, graphic editors

Rules for technical operation and procedure for working on computers, computing and office equipment

Basic documents ESKD and ESTD, basic standards regulating metrological support, control of physical and mechanical properties

The regulations and standards of the organization for the development and verification of technological processes

Quality control methods for products manufactured by additive technologies

Normative documents of the organization for quality control of products manufactured by methods of additive technologies

The procedure for the production of instrumental measurements of dimensions and shape, strength, thermophysical properties, surface properties

Other Features

-

Labor actions

Control of compliance of technological processes of manufacturing products by methods of additive technologies with the requirements of regulatory and technological documentation

Monitoring the implementation of the rules for the operation of equipment, labor protection requirements, fire, industrial and environmental safety

Monitoring the performance of units and systems of installations

Identification and elimination of the reasons for the deviation of the parameters of technological modes in the manufacture of products, the reasons for rejection

Development of measures to improve product quality

Essential Skills

Identify violations of technological processes, equipment operation rules, labor protection requirements, fire, industrial and environmental safety

Ensure compliance with the requirements of labor protection and technical operation of technological equipment at the production site of additive technologies

Identify defects in technological and auxiliary equipment

Reveal the facts of non-compliance with technology, changes in the parameters of technological modes, violations of the technological process

Identify the facts of marriage that have arisen due to a violation of technology

Analyze proposals for the prevention and elimination of defects and changes in technological processes

Document the facts of violation or non-compliance with technology, the facts of marriage, equipment defects

Make proposals for the termination and prevention of technology disruption, for the elimination of defects, repair and modernization of equipment

Analyze defects and rejects, determine the reasons for deviations from the specified parameters

Required knowledge

Requirements of current standards, technical conditions, regulatory documents for source materials, technological processes, processes, equipment operation, labor protection, fire, industrial and environmental safety

Rules of technical operation, the procedure for working on the technological, measuring and research equipment of the organization, requirements for its maintenance

Methods for identifying deviations from the requirements of current standards and specifications for starting materials, processes and equipment

Document flow of the site (workshop), organization

Quality control methods for raw materials

Quality control methods for products manufactured by additive technologies

Reasons for deviations from the specified parameters of the modes of technological processes

Defects after additive manufacturing, signs of product defects and their causes

Other Features

-

Labor actions

Development of certification plans for subordinate employees

Development of plans for advanced training and professional skills of workers and foremen

Development of training plans for subordinate workers in related professions, as well as skills in working with new equipment

Essential Skills

Organize practical and theoretical classes to improve the professional skills of subordinate employees

Organize, in cooperation with other divisions of the organization, classes with subordinate workers in mastering related professions, as well as skills in working with new equipment

Analyze technical literature on advanced materials, technologies and equipment for additive manufacturing

Required knowledge

Fundamentals of production and personnel management

Organization of industrial training

Fundamentals of the scientific organization of labor

New ways of working in additive manufacturing

New ways and methods of manufacturing products using additive technologies

Advanced designs and structures of products, new technological equipment

Other Features

All-Russian Association of Employers "Russian Union of Industrialists and Entrepreneurs", Moscow

Managing director
Qualifications Development Directorate

Smirnova Yulia Valerievna

1

JSC "IMTs Concern Vega", Moscow

2

JSC "Research and Production Corporation" Design Bureau of Mechanical Engineering ", the city of Kolomna, Moscow region

3

JSC "Research and Production Enterprise" Radio Communication ", the city of Krasnoyarsk

4

JSC "NPP" Rubin ", city of Penza

5

JSC "UEC-Perm Motors", the city of Perm

6

JSC "Ramenskoye instrument-making design bureau", the city of Ramenskoye, Moscow region

7

GAPOU of the city of Moscow "College of Entrepreneurship N 11", the city of Moscow

8

JSC Rocket and Space Corporation Energia named after SP Korolev, Korolev, Moscow Region

9

OOOR "SoyuzMash of Russia", Moscow

10

PJSC "Arsenyev Aviation Company" Progress "named after N.I.Sazykin", the city of Arsenyev, Primorsky Territory

11

FGAOU VPO "Far Eastern Federal University", the city of Vladivostok

12

Federal State Budgetary Educational Institution of Higher Education “Vladimir State University named after A.G. and N.G. Stoletovs ”, the city of Vladimir

13

Bauman Moscow State Technical University (National Research University), Moscow

14

FSBEI HE "Togliatti State University", the city of Togliatti, Samara region

15

Federal State Budgetary Educational Institution of Higher Professional Education "Moscow State Machine-Building University (MAMI) - University of Mechanical Engineering", Moscow